Although thirty-five states produce steel, the large steel plants in the Rust Belt faced particularly hard times because they relied upon large, unprofitable, and outdated open-hearth furnaces. Many were sulfur-burning, coal-fired plants, which had difficulty meeting stringent environmental regulations on smokestack emissions. Layoffs occurred even as worldwide demand for steel grew. Other countries, in particular Japan, met this demand with lower-cost and sometimes higher-quality steel. The American steel industry rebounded by developing low-cost, highly automated minimills, which used electric arc furnaces to turn scrap metal into wire rod and bar products, but the minimills employed fewer workers.
The region had been the nation's industrial heartland and contained many large, densely populated urban areas. These cities, which began showing signs of decline, initially had served as a destination for early European immigrants and tremendous numbers of African Americans who migrated north to join the industrial workforce following World War II. Industrial decline, however, permanently eliminated thousands of well-paid, benefit-laden, blue-collar jobs. Many families left the Rust Belt and relocated to the Sun Belt and the West, seeking jobs and better living conditions. The black populations in the Chicago and Pittsburgh metropolitan areas declined, reversing earlier patterns of northward migration from the Deep South. The population shift meant fewer congressional representatives from the region following the 1990 reapportionment.
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